Aluminium Scrap Melting Cum Holding Furnace

An "Aluminium Scrap Melting cum Holding Furnace" is a crucial piece of industrial equipment used in the recycling and foundry industries. As the name suggests, it combines two primary functions: melting aluminium scrap and then holding the molten metal at a precise temperature before casting or further processing.

Functions :

• Melting : It efficiently melts various forms of aluminium scrap (e.g., used beverage cans, automotive parts, extrusion scrap, dross) into molten aluminium.
• Holding : Once melted, the furnace maintains the molten aluminium at a stable, pre-determined temperature, ensuring it's ready for casting or other applications without solidifying or overheating. This consistency is vital for producing high-quality cast products.

Key Features and Design Considerations :

• Specialized Design :
  These furnaces are engineered for high-volume operations, often with a structure that optimizes space and energy usage.
• Energy Efficiency :
  Modern designs incorporate advanced insulation, heat recovery systems (like recuperators or regenerative burners), and optimized combustion to minimize energy loss and reduce operational costs.
• Recycling Capability :
  They are specifically designed to handle contaminated aluminium scrap, making them integral to aluminium recycling processes. This contributes to resource conservation and waste reduction.
• Precise Temperature Control:
  Equipped with sophisticated temperature control systems to maintain the aluminium at its optimal melting and holding temperatures (typically between 660°C to 750°C). This prevents issues like dross formation and ensures metal quality.
• Automation :
  Many furnaces feature automation for charging scrap, temperature regulation, and molten metal discharge, enhancing efficiency, consistency, and safety.
• Safety Features :
  Includes temperature sensors, automatic shutoff systems, protective barriers, and often features like spill sensors for broken crucibles.
• Fuel Options :
  Can be fueled by various sources, including natural gas (PNG), liquefied petroleum gas (LPG), fuel oil (FO), light diesel oil (LDO), and even biomass or electricity.
• Loading and Discharging :
  May have manual or auto-pusher loading systems and hydraulic tilting mechanisms for easy and safe molten metal discharge.
• Material Handling :
  Often designed with features that facilitate easy cleaning and maintenance.

Fuel - PNG / LPG / FO / LDO
Metal Dischargee - Hydraulic
Loading - Auto Pusher / Manual
Melting Capacity range - 3 Ton to 5 Ton per Hour